Semi-Auto Die Cutting and Creasing Machine

Semi-Auto Die Cutting and Creasing Machine

MY-EA Collection SEMI AUCZPTTIC DIE Cutting Equipment

  1. Technical specs:
Model Device MY1200EA MY1300EA MY1five00EA
Max. Paper Size mm 1200*780 1300*960 1500*1100
Min. Paper Size mm 350*350 400*410 five hundred*410
Max. Die-slicing Dimensions mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Stress T three hundred three hundred 300
Max. Paper Thickness mm 1-seven one-seven one-7
Die-chopping Precision mm ±0.5 ±0.5 ±0.5
Whole Electrical power KW sixteen 16 20
Whole Excess weight kg 13500 15000 18000
General Dimension mm 6280*5000*2145 6800*5100*2145 7300*5700*2205
  1. Features of the machine:

Main Characteristics:

  1. The Bobst kind cut construction tends to make the slicing system motion like a scissor, it will understand a full and easier minimize.
  2. Major worm equipment employs alloy copper substance, following the seasoned operator’s manual scraping treatment method and strict normal testing, it can makes certain the driving components ten many years lifestyle.
  3. The main chains adopt imported British Renold manufacturer, the variances of 10 chains are considerably less than .2mm.
  4. The join amongst gear box and driving shaft adopts sleeve and pin construction ensuring a strong relationship.
    1. Pace:  

The machine adopts frequency controller to attain stepless speed acceleration which can achieve to 4500 instances for every hour. For the duration of true generation, it can normally run at 3800 to 4000 occasions for every hour according to the good quality of the board. If the quality of the paper is good, a great operator even can run the equipment at 4200 times for every hrs CZPT emotion way too difficult.

  1. Basic safety:

As it is proven in the photograph of the device, the device adopts rear part paper feeding strategy which keeps the operator absent from the die-reducing portion. The mounting and adjustment of the die plate is also carried out exterior of the die-chopping part with sensors and detectors at die-slicing element to make certain that the equipment can not be commenced when the die-chopping plate is at adjustment standing.
Aside from the sensors at die-cutting part, there are sensor or strategy switches at window element to make the total equipment at monitoring standing to ensure its protection.

  1. Operation ease:

There is Gentleman-machine interface put in in the control panel which will exhibits the protection status of the machine as well as malfunctions to facilitate the operator. Digicam is also installed in front of the operator for him/her to keep track of the operation standing at the shipping and delivery part.

  1. Major Constructions and Essential Substance Utilised
    1. Four Main Massive Parts:

They are referring to: bottom station, transferring platform, higher system and device wall. The bottom station is made of gray cast iron -HT two hundred the relocating platform is ductile iron – QT forty two-ten and the machine wall is high quality A3 steel.

  1. Main Drive:

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear types a relocating set to make sure steady pressure out place of not considerably less than 300 tons.
The substance for the worm shaft is 40Cr with quenching treatment method and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-six-three.

  1. Die-slicing and Creasing Component:

The drive is transferred by means of crank rod to pendulum which will carry the moving platform to shift up and down to achieve die-cut and creasing objective.
The pendulum is produced of higher top quality ductile iron. The pendulum axis is accomplished by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 type automated die-chopping and creasing machine. When compared with automated die-chopping and creasing machine which is utilised for cardboard die-chopping, this sort of semi-computerized die-cutting and creasing machine is largely employed for corrugated board which needs considerably less strain for die-chopping, in this case quite some producers have manufactured scaled-down width on the pendulum and more compact diameter on the pendulum shaft. We preserve broader pendulum and larger diameter on its shaft to make our equipment very last for a longer lifestyle.
The die-slicing plate employs seven mm 75 Crl plate which has more hardness and daily life span than the manganese plate.  

  1. Board Conveying:

It adopts 3-cam intermittent positioning unit to make sure the boarding conveying correct and secure.
 
 
The device uses gripper bar type with 12A long joints chain which is much less in bodyweight and much less shock to the intermittent device under the precondition to ensure the power of the chain. The manufacturer of the chain is Renold U.K with high precise and high quality. .    
The Gripper bar adopts aviation aluminum with three bridge kind- gentle in excess weight and large in power.

  1. CZPT Part

The electrical elements are made and assembled according to the CZPTpean CE normal and utilizes planet extensive known brand name merchandise.

  1. Installation of Die

The die mounting and dismounting adopts aspect withdrawing techniques which time preserving and straightforward for operation.
There are two techniques for the fixation of the die-both by bolt or clippers which are subject to customer’s suggestions.
The chase locking is pneumatic which is basic, hassle-free and reliable.

  1. Unique Characters of Our Equipment:
    1. Clever And Special Front Lay Design:

When compared with the card board sheet, the corrugated board has much more energy. If the corrugated board abnormally reaches to the front lay, it will injury the front lay and the gripper bar when the entrance lay reaches to its maximum place.
CZPTly the producers will put in sensors on this element to end the machine when the paper is fed abnormally to the entrance lay. However, when the machine is managing at the high speed, the inertia will deliver the machine to operate for a whilst to make the entrance lay to its greatest point and then also hurt the front lay and the gripper bar.
Our specific style is that when the irregular board feeding transpires and being detected, the front lay can by no means reaches to its highest stage which tends to make cost-free from front lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our particular layout, so there is no image to be shown here.

  1. Optional Supply System:

According to the requirement of the client we can do the supply system either sq. sort or E kind (as revealed in the photo) . If the client has ample pallets, he can select square kind. If the client does have enough pallet, he can decide on, E variety platform for which will also supply four supply trolleys.                   

  1. Pneumatic Pre-loading and Lifting Stage Device:

The pre-loading system is pneumatic pushed. When one paper size is set, when you do other pile of pre-loading, there is no hassle of you to reset the pre-loading gadget, you can just push the button and the machine will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.

  1. Dancing Roller Feeding:

Fairly some of the die-cutting device producers use direct feeding technique which is the operator will feed the board right to the mouth of the gripper. What we have located that the feeding time to the gripper is only .three seconds which makes the board feeding work hard and inaccurate.
Our machine employs an additional dance roller feeding technique whose board feeding time can be extend to .six next. With each other with the conveying components it can make an simpler operate of the operator and faster in effectiveness of the device.
For example: If an operator operates the direct feeding semi-automated die-slicing equipment at 3300 sheets per hour, he can easily operate our device at 3700 – 4000 sheets for every hour.                             

  1. Conveying Part:

The board acquired by the dance roller will go via a conveying portion with belt conveying and belt urgent which tends to make the board currently being pressed ahead of reaching to the entrance lay.
Prior to the board reaches to the entrance lay, he will be repositioned by the side lay.
By these approaches, the board conveyed by the dance roller will be far more exact and stable when they achieve to the gripper bar.
There is also detector to detect the standing of the board. If board does not appear to the entrance lay at typical place, the detector will send out signals to stop the machine.

  1. None-stop Feeding and Delivery

This sort of device has our patented method – non-end feeding and shipping and delivery functions which can lessen the operating pressure of the operator and increase the doing work efficiency of the machine
Beneath this method, the pre-piling is at the facet of the operator. The pre-piled board can be transported beneath the primary pile when the main pile is detected short of paper.
At the shipping element, when the board is reduce to be about 1 meter, the device will push the die-reduce board pile out of the equipment shipping part so that it is simple for the operator to draw them to the designated spot CZPT the want of stopping the device.  

  1. Configurations:
Identify Brand name and Origin Remarks
CZPT SKF Swiss Key component
IKO Japan or HangCZPT, China Not key element
Chain Renold U.K Major Chain ( Discrepancy of considerably less than .two mm for for every 10 chains of machine chain duration)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contractor, buttons TELEMECANIQUE
France
 
Picture CZPT Change Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Primary Motor Siemens Joint Enterprise
PLC Delta, ZheJiang  
Man-machine Interface Delta  
Pneumatic Parts Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and delivery CPG ZheJiang  

 
 

Semi-Auto Die Cutting and Creasing Machine

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